HAFFNER

- welded, heat-treated frame
- 3- or 4-axis technology (X/Y/Z/A)
- 180° rotation around the profile (H-440, H-470)
- linear guides of high-grade steel
- CNC control
- high-frequency spindle drive
6.8 kW / 20,000 rpm
Air-cooled
- economical pulsed lubrication
switchable on demand
- 6-position automatic tool changer
- single-circuit pneumatics
- single-point operation
- 12" color TFT monitor
- machining length X = 3,000 mm
- mechanical clamps mounted on the support table,
- linear guides
- guide carriage
- clamping force 150 N
- manual clamping device
- stepless locking along the X axis
- CAM programming system – QUIX
- menu-driven programming
- tool management
- profile management / profile editor
- 3D simulation

Options:
Double clamps: two profiles can be clamped at once
Automatic positioning of the clamping elements
XML interface
Data import from external software

Training at the HAFFNER plant
- 2 days / 2 employees
- machine operation
- care and maintenance
Only with the purchase of new equipment

Machines PVC and steel reinforcement.
120–140 window units per 8 hours
30 s per workpiece
Length: 14.5 m
Width: 8.9 m

Machining does not depend on the profile type. The modular layout of the machining stations and transport units is the product of many years of experience. All movements run on rack-and-pinion drives and linear guides powered by highly dynamic servo motors.
Cutting station with 3 saw units, Ø 550 mm blades and 3.0 kW motors. Enclosed machining station with high-frequency motors, linear guides, interpolated AC motors and a round spindle. The high torsional rigidity of the whole installation keeps it accurate for years. State-of-the-art controls with a plug-in connector system, an industrial PC with a protected monitor, separate PLC and Windows NT with an Access database

In PVC:
Drainage holes, ventilation holes, lock cylinder, lever handle hole, striker plate markings, mullion connector markings, lock striker, gasket groove, roller shutter holes, lock groove, sash hinge holes, frame hinge holes.
In reinforcement:
Screwing the PVC to the reinforcement, drilling for anchors, drilling for the mullion connector, drilling the 3 handle holes, drilling for door hinges.

Layout options:
U-shaped and Z-shaped
Left- or right-hand flow
Any number of stations in series or in parallel

Machines PVC and steel reinforcement.
240 window units per 8 hours
15 s per workpiece
Length: 20.5 m
Width: 3.8 m (SBA-4)
8.9 m (SBA-5)
12.1 m (SBA-6)

Machining does not depend on the profile type. The modular layout of the machining stations and transport units is the product of many years of experience. All movements run on rack-and-pinion drives and linear guides powered by highly dynamic servo motors.
Cutting station with 3 saw units, Ø 550 mm blades and 3.0 kW motors. Enclosed machining station with high-frequency motors, linear guides, interpolated AC motors and a round spindle. The high torsional rigidity of the whole installation keeps it accurate for years. State-of-the-art controls with a plug-in connector system, an industrial PC with a protected monitor, separate PLC and Windows NT with an Access database

In PVC:
Drainage holes, ventilation holes, lock cylinder, lever handle hole, striker plate markings, mullion connector markings, lock striker, gasket groove, roller shutter holes, lock groove, sash hinge holes, frame hinge holes.
In reinforcement:
Screwing the PVC to the reinforcement, drilling for anchors, drilling for the mullion connector, drilling the 3 handle holes, drilling for door hinges.

Layout options:
U-shaped and Z-shaped
Left- or right-hand flow
Any number of stations in series or in parallel

Machines PVC and steel reinforcement.
80–100 window units per 8 hours
Length: 8.1 m
Width: 3.15 m

The following operations can be performed on pre-cut workpieces:

In PVC:
Drainage slots, ventilation holes, lock cylinder, lever handle holes, striker plate markings, lock striker, milling for the gasket. Holes for roller shutters, holes for sun visors, lock groove, sash and frame hinge holes.

In PVC and reinforcement.
Screwing the PVC to the reinforcement, drilling for anchors, drilling for the mullion, drilling for striker plates, drilling the 3 handle holes, drilling for door hinges.

Min. frame size:
373 x 350 mm
Max. frame size:
2500 x 3000 mm

SMH-4 horizontal 4-head welding machine. Unloading conveyor.
Cleaning line with 1 or 2 SV-2/4 automatic cleaners. SVW automatic turning station with 1 or 2 carriages.
A fully automatic process, from loading the workpieces to automatic unloading of the welded and cleaned frames.
Various layouts are possible depending on the floor space and the required output.

- Automatic positioning of the welding heads
- Automatic unloading of workpieces
- Remote fault diagnosis by modem
- Quick adjustment of the weld bead from 0.4 to 2 mm
- Quick-change system for the Teflon film

DGS 187 double-head miter saw
Steel tables for laying up the profile. Rigid cast saw unit. A wide range of cuts; two profiles can be cut at once. The moving head travels easily on round guides. Double bearings on the pivot unit. Safe two-hand operation. Double blade feed guides. Cutting lengths 3.4 m or 5.1 m. Hydro-pneumatic blade feed. Correction scale for outside dimensions.
Fixed left-hand unit.

DGS 188 double-head miter saw
with a wide range of cuts and high accuracy. Cast-iron turntable. 30° – 90° – 45°, with head tilt from 45° to 90°. Compound cut 45° – 45°. Fixed angles 30° – 45° – 60° – 67.5° – 75° – 90° – 75° – 67.5° – 60° – 45°. Rigid, torsion-resistant base. Cutting lengths 3.4 m or 5.1 m. Fixed left-hand unit. Pneumatic blade feed. Efficient chip removal.

The new model's distinguishing feature: it cuts two profiles at once, up to 200 mm in total width.
Technically, the DGS-197 is a further development of the well-proven DGS-187 saw.

The DGS-197 comes in four configurations:

• programmable saw with cutting optimization and data import from external software via the network or a USB port.
• motorized head positioning and manual data entry via the display.
• manual head positioning with the dimension read from a digital display.
• manual head positioning with the dimension read from a rule.

DGS-197 technical specifications

Hydro-pneumatic frontal blade feed.
Vertical and horizontal pneumatic clamping.
Max. cutting length 3.4 m
Blade diameter 550 mm
Simultaneous cutting of 2 profiles up to 200 mm in total width
Intermediate profile support included

Options:
3 m infeed roller conveyor
Label printer
1.1 kW extraction unit
Saw unit with automatic 45–90° angle change via the industrial computer.
Industrial computer with 5.7" touch screen
Data entry:
via the network
from a flash card
from the touch screen
from the optimization and offcut management software
Motorized head positioning via buttons and a digital display

Fitted with a measuring stop system. Large cutting range, 100 x 50 mm. Pneumatic blade feed. Fully automatic clamping and saw feed. Two powerful saw units.

Length measuring system for the bead saw
Stop rule 1.5 m or 3 m long; with it the bead length can be taken directly from the window.
Electronic measuring rule with data cable
RLP 81 roller conveyor with positioning system
Working length 2.7 m
DC servo motor
Roller width 200 mm
5.7" industrial TFT PC with touch screen
Data entry via the touch screen or the factory network
Barcode scanner with docking station for data entry